Applications of inspection technologies in electronic manufacturing

Inspection technology has long been employed and increasingly become an integral feature in the manufacturing of electronic equipment and components. From process control to product quality management, inspection technology serves the purpose of helping firms execute electronic manufacturing processes more efficiently. In today’s post conducted by RX Tradex, let’s learn about the top 5 applications of inspection technology in electronic manufacturing and its influence on business operations.

1. Top 5 applications of inspection technology in electronic manufacturing

1.1. Evaluation of product quality.

In determining whether a product completely complies with quality criteria in the electronic manufacturing industry, inspection technology has emerged as one of the most essential terms nowadays. Ordinarily, before being put on the market, electronic items must meet quality standards for things like surface quality, precision, and dependability. The applications of quality-checking inspection technologies for a few different electrical devices are listed below, including:

• Printed Circuit Boards (PCBs): Quality-checking inspection technology helps businesses ensure printed circuits have the correct connections, with no short, open, or misaligned network lines. In addition, the enterprise also checks the printed circuit surface for scratches, cracks or not.
• Integrated circuit (IC): Inspection technology aids organizations in assessing the precision and compatibility of integrated circuits with other related components and components in electronic equipment.
• Electronic components: Using inspection technology, companies may assess the quality of components including resistors, capacitors, inductors, diodes, and so on. From there, companies may guarantee that electrical items were made in accordance with requirements.
• Electronic equipment: Inspection technology enables companies to guarantee the highest level of manufacturing quality for electronic items including computers, control devices, computers, and mobile phones.

1.2. Production-process issues identification.

In the electronics manufacturing process, inspection technology aids in the evaluation and diagnosis of issues. This technology may be used by enterprises to get rid of parts that fall short of quality standards, assuring the correctness of the final output. In the course of producing electronic goods, organizations may also swiftly resolve issues and correct mistakes. Inspection technology is frequently used to identify problems in several electrical equipment, including:

• Laptop device: Inspection technology can be used to detect problems in laptop manufacturing, such as: motherboard, processor, memory, peripherals, etc.
• Game console: Inspection technology aids in the diagnosis of issues with the connection port, graphics processing system, and controller. The gaming console will function steadily and provide the finest user experience as a result.
• Household electronics: Inspection technology is often applied by businesses to diagnose errors in the production of household electronic devices such as TVs, washing machines, refrigerators, air purifiers, and so on.

1.3. Product durability and life testing.

Inspection technology aids companies in assessing the robustness of items, including: water resistance, impact resistance, impact resistance, and bearing capacity. Thereby, companies may guarantee their products. Prior to shipping, electronic items must fulfill strict quality requirements. Additionally, businesses may ascertain the longevity of electronic devices under various environmental circumstances by utilizing innovative inspection methods. As a consequence, companies can evaluate the product’s anticipated shelf life and pinpoint any potential issues throughout usage. The following items use durability and lifespan inspection technology in the manufacturing of electronic items:

• Batteries: Businesses can use inspection technology to evaluate battery performance and life, eliminating products that fail in the electronics manufacturing process.
• Hard Drive: Inspection technology can be used to determine the data storage capacity and access speed of a hard drive. Thereby, businesses can assess the life of the hard drive as well as offer reasonable warranty policies.
• Mobile phones: Businesses use inspection technologies to assess and verify the robustness of mobile phones, including touch screens, buttons, and ports. From then, the company makes sure that the finished product can survive impacts and be used normally.

1.4. Functional testing.

Inspection technology aids companies in assessing the functionality of electronic devices while they are actually in use, including: verifying signal, connection, display, software, and hardware. In which, the goal of this functional testing innovation is to ascertain whether the product meets the established criteria in a correct manner. As a result, functional errors will be found throughout this procedure and set in stone, assuring the effectiveness of the electronic production line. The following are a few tools and techniques for functional testing in electronic manufacturing:

• Audio and video equipment: Businesses may evaluate the quality of electronic items including speakers, headphones, music players, and display panels using inspection technologies. Manufacturers may then make sure that the product’s audio and visual features work properly during the electronic production process.
• Electronic medical equipment: Inspection technology can assess the performance of medical tools including blood pressure and glucose meters, fitness trackers, and assistive gadgets for the disabled, among others. Businesses may then make sure that electronic medical devices are effective in monitoring and caring for the health of users.
• GPS locator: Before GPS locators are sold to consumers, manufacturing processes employ inspection technologies to guarantee their accuracy. Organizations must make sure that GPS goods properly fulfill features like directions, positioning, location monitoring, and more during the electronic production process.

1.5. Ascertain that items adhere to production requirements

To assure the safety and quality of items when they reach customers, uniform production standards are already required for electronic gadgets. A variety of crucial standards for electronic manufacturing have been developed by Vietnam and other nations based on functionalities, safety, requirements, and other significant criteria. Therefore, companies must employ inspection technologies to guarantee that goods completely adhere to particular standards, like:

• ISO 9001: This is one of the most popular quality management standards in the world for the quality management system in the electronic equipment manufacturing process.
• IPC Standard (Institute for Printed Circuits): IPC is a standard applied in the field of electronic components and boards, specifying the requirements for: Design, manufacture, and test electrical components and boards death.
• RoHS Standard (Restriction of Hazardous Substances): RoHS standard restricts enterprises from using hazardous substances such as: Lead, mercury, cadmium in the production of electronic components.
• J-STD Standard (Joint Standard): As a set of standards of the electronics industry, J-STD is specifically applied to the process of soldering and assembling electronic equipment.

2. Summary.

With the essay titled “Top 5 applications of inspection technology in electronic manufacturing” RX Tradex intends to have given companies useful background knowledge. From there, businesses may look for inspection technologies that are appropriate for their electronic production processes. Businesses may visit NEPCON – The only exhibition in Vietnam about SMT, Test Technology, Equipment and Supporting Industry for Electronic Manufacturing, this year to get a firsthand look at the top inspection technologies in the world. In addition, RX Tradex also plans major regional events including the Vietnam Manufacturing Expo, METALEX Vietnam, and Waste & Recycling Vietnam.