Automatic classification system and some practical applications

Automated sorting systems have been widely used in many different industries, playing an inevitable role in most production and distribution processes. Understanding common types of systems and their practical applications will help businesses choose the most suitable solution, improve production efficiency and compete in the market.

In this article, join RX Tradex to explore automatic classification system, their outstanding advantages, as well as practical applications in different industries, helping businesses make smart decisions for their production lines.

1. What is an automatic classification system?

An automated sorting system is an advanced technological solution that uses equipment and software to automatically sort and process all kinds of items and goods in production lines, warehouses, and distribution centers. These systems are capable of identifying, sorting, and directing products to the required locations without human intervention. This not only improves work efficiency, but also minimizes errors and optimizes the operation process.

2. Advantages of automatic sorting system

• Increased productivity and efficiency: Automated  product sorting systems can process large quantities of items in a short time, reducing dependence on manpower and increasing production speed.
• Reduced labor costs: Thanks to automation, businesses can reduce the number of employees needed for manual sorting tasks, thereby reducing labor costs and related costs.
• Optimize storage space: These systems help to optimize storage space in warehouses and distribution centers, facilitating more efficient management of goods.
• High Accuracy: With advanced identification technology, the automatic sorting system ensures high accuracy in the grading process, minimizing errors and loss of goods.
• Improve occupational safety: Minimizing human intervention in dangerous stages helps improve the working environment and enhance occupational safety.

3. Common types of automatic sorting systems

3.1. Cross-Belt Sorter Classification System

The Cross-Belt Sorter Automatic Item Sorting System is one of the most popular automatic sorting solutions today. This system has a ring structure with easy customization of the exit door position, which provides flexibility to adjust to the requirements of the installation space. In particular, the system can be stacked to increase capacity and save space.

The outstanding advantages of the Horizontal Cross Belt system include the highest efficiency with the ability to reduce labor by 70%, the lowest power consumption (20% reduction in energy consumption), low noise (70dB) and low error (0.01%) when operating. The system’s standardized modular design also makes maintenance, servicing and replacement easy.

3.2. Vertical Cross Belt Classification System

The Vertical Cross Belt Automatic Product Sorting System stands out for its ability to save space, only 2.5m wide space is enough for installation. The system consists of a series of Cross Belt vehicles that are distributed 90 degrees in a vertical circle relative to the ground.

This sorting technology does not change the orientation of the product during transportation, ensuring safe sorting even for the lightest and most fragile products. The system also allows for flexible changes to the chute address according to customer requirements, while keeping noise low, creating a friendly and comfortable working environment.

3.3. Pop-Up Classification System

Pop-Up Automatic Item Sorting System is suitable for small capacity and low investment cost lines. This conveyor system has many narrow and seamless belts, which makes it possible to transport goods safely. The air cylinder pusher pusher assembly puts pressure on the product, suitable for light and fragile products.

The automatic belt tensioning mechanism makes it easy to operate, and the modular design of this system allows for easy disassembly and maintenance.

3.4. Wave-Sorter Classification System

The Wave-Sorter sorting system uses a diverter device for high-speed sorting for both sides, up to 9000 pcs/h when stacked. Double swivel wheel technology in pairs optimizes the moving part, reduces sorting time and keeps noise low, creating a quiet and efficient working environment.

4. Application of automatic sorting system

4.1. Application of automatic sorting system in express delivery

Automated item sorting systems bring a lot of benefits to the express delivery industry, helping to optimize the business process of businesses. Moreover, express delivery companies in Vietnam are also actively investing in the development of this system.

The automatic item sorting system helps the sorting process take place quickly, accurately and minimizes errors, thereby, goods are transported to customers faster, reducing costs and improving the service experience. The system’s “BarCode” technology is capable of scanning barcodes and dividing goods into separate lines. In addition, the system integrates IoT technologies to help operate, test and monitor data remotely, and quickly provide solutions if risks occur.

4.2. Application in light industry and garment industry

In the light industry and garment industry, automated sorting systems bring breakthroughs and innovations, helping to optimize the logistics supply chain.

This solution replaces labor, minimizes errors and incidents, ensures delivery and shipment schedules, and solves the problem of sorting parcels and goods in light industry.

4.3. Application in pharmaceutical industries

In the pharmaceutical industry, automated sorting systems are considered a strategic solution, bringing outstanding efficiency, helping to save costs and enhance competitiveness.

This system is mainly used to divide products based on barcodes and colors, shorten the shipping process, and ensure timely delivery of products to consumers.

5. Instructions for choosing a suitable classification system

When choosing an automated sorting system for warehouses, businesses will have many different options. However, to determine the most suitable type of sorting machine or technology, businesses should ask themselves the following questions:

• What are the challenges or goals that make businesses consider using an automated sorting system? Understanding the current difficulties or goals you want to achieve will help you choose the right system.
• Is there any other technology that can better meet this goal? Sometimes, another technology can be the optimal solution for the needs of the business.
• What specific applications will the system support in your processes? Clearly defining in which stage the system will be used (receiving, picking, packing, shipping,…) will help to select the right equipment.
• How do you handle the characteristics of your product? The  size, weight and fragility of the product will affect the choice of sorting system.
• What are enterprise throughput requirements? Understanding the speed and volume of goods to be handled will help select a system that meets this requirement.
• Do you predict future operational growth? Predicting short-term and long-term growth will help businesses choose a scalable system.
• What is the number of destinations or directions needed? Determining the number of destinations helps to select a system capable of handling multiple classification points.
• Do businesses have space limitations? If your warehouse space is limited, choosing the right system for the area will be very important.

6. Conclusion

The automatic sorting system has proven to play an important role in improving the production and distribution efficiency of enterprises. With high automation, error minimization and process optimization, the system not only saves costs but also increases productivity and operational accuracy. Hopefully, through this article, businesses have an overview of the automatic classification system and how to choose the most suitable system for their needs. Investing in an automated sorting system is sure to provide long-term benefits, helping your business grow strongly and sustainably.

If you are looking for solutions to improve your production and distribution processes, register to attend Vietnam Manufacturing Expo 2024. This is a great opportunity for businesses to access cutting-edge technologies, meet leading industry experts, and discover the best solutions for their business. Register now here.